Orion compressed air filter it is an indispensable device in industrial compressed air systems, with the following function removes dirt, moisture, and oil residual elements remain in the compressed air after the compression process. Using high-quality filters helps protect machinery, increase equipment lifespan, and ensure compressed air meets the standards for modern production lines.

With its optimized design, high filtration efficiency, and outstanding durability, Orion compressed air filter it is chosen by many factories to improve the stability and operational efficiency of compressed air systems.

Overview of Orion compressed air filters in industrial compressed air systems.

In actual operation, the compressed air after the compressor always contains:

• Solid dust from the ambient air
• Steam produced by the compression process
• Lubricating oil and impurities

If not properly treated, these impurities will cause pipe corrosion, valve jamming, equipment damage, and product degradation.. Orion compressed air filter it is designed to thoroughly address this problem, helping the compressed air system operate stably, safely, and durably.

What are Orion compressed air filters? What is their role in compressed air systems

The concept of compressed air filters

A compressed air filter is a device installed on a compressed air pipeline to separate and retain impurities such as dust, condensation, oil, and ultrafine solid particles before the gas enters the equipment for use.

The role of Orion compressed air filters

Orion compressed air filter plays the role of:

• Protecting machinery that uses compressed air
• Improve the quality of compressed air output
• Reduce maintenance and repair costs
• Tăng độ ổn định cho dây chuyền sản xuất

In many factories, investing in quality compressed air filters is considered a key factor in maintaining the long-term performance of the system.

ORION 4-Stage Compressed Air Filtration System – A Comprehensive Clean Air Solution

Orion develops systems 4 compressed air filters corresponding to 4 specialized filtration stages, each filter performs a specific function and is installed in an optimal position within the system to ensure clean, dry, oil-free, and stable compressed air for production.

1. DSF-AL Water Separator Filter – Primary Filtration Stage

DSF-AL (Drain Super Filter – Aluminum) it is a high-performance water separator filter, with an aluminum housing, installed before the air dryer.

Main functions:

• Removes liquid water, dirt, and coarse particles > 5 micron.
• Reducing the amount of water entering the dryer helps it operate more efficiently and extends its lifespan.

Key features:

• Very low pressure loss (≤ 0.005 MPa) but with high filtration efficiency.
• Integration automatic drain valve.
• Filter core with average lifespan ~ 1 year, replacement based on differential pressure gauge.

2. LSF-AL Coarse Filter – Filter after dryer

LSF-AL (Line Super Filter – Aluminum) it is a high-performance coarse filter, which installed after the air dryer.

Main functions:

• Filters out residual condensate, oil, and fine dust particles ~ 1 micron.
• Filtration efficiency achieved 99.999%.

Key features:

• The filter core is made of multiple layers of fabric, paper, and fiberglass.
• Integrated automatic drain valve.
• The DG50A differential pressure gauge helps determine when to replace the filter element.
• Low pressure loss (~ 0.005 MPa).
• Filter lifespan ~ 1 year.

Lưu ý: Do not install the LSF before the dryer to avoid water submersion which can damage the filter core.

3. MSF-AL Fine Filter – Oil Vapor Filter

MSF-AL (Mist Super Filter – Aluminum) It is a fine filter, which is installed. after dryer and after LSF filter.

Main functions:

• Removes oil vapor and ultrafine particles. 0.01 micron.
• Filtration efficiency 99.999%.
• The oil content after filtration is only ≤ 0.01 wt/ppm.

Key features:

• Multilayer filter core made of fabric - paper - glass fibers.
• Integrated automatic drain valve.
• The differential pressure gauge monitors the condition of the filter core
• Core lifespan ~ 1 year.

4. KSF-AL Deodorizing Filter – The ultimate ultra-fine filter

KSF-AL (Carbon Super Filter – Aluminum) it is an activated carbon filter, which is installed at the final level and the regeneration method of the system.

Main functions:

• Removes odors, oil vapors, organic vapors, and microscopic impurities.
• Filter level achieved 0.003 micron.
• Ensure a stable supply of dry absolutely clean, suitable for the food, pharmaceutical, healthcare, and electronics industries.

Key features:

• Multilayer activated carbon fiber filter core.
• Longer lifespan compared to previous filtration stages due to pre-cleaning.

In addition, the system Orion's 4-stage filtration system: DSF → LSF → MSF → KSF forming a complete compressed air processing chain:

Water separation → Coarse filtration → Fine filtration → Deodorization,
ensure compressed air Dry - clean - oil-free - meets modern industrial production standards..

Thông số kỹ thuật bộ lọc khí nén Orion

The outstanding advantages of Orion compressed air filters

High filtration efficiency

The optimized filter core design effectively removes small-sized impurities, meeting the stringent requirements of many industries.

High durability – stable operation

High-quality materials ensure the filter operates reliably in high-pressure and high-temperature environments.

Easy to maintain and replace

The filter core is easy to remove and install, facilitating routine maintenance and reducing system downtime.

Protect the entire compressed air system

Using Orion compressed air filters helps extend the lifespan of compressors, terminals, and piping.

Practical applications of Orion compressed air filters

• Industrial manufacturing plant
• Food and beverage industry
• Pharmaceuticals – healthcare
• Electronics – Components
• Precision engineering

In practical operation, many engineers assess that the equipped compressed air system is effective Orion compressed air filter It offers significantly greater stability and fewer malfunctions.

Guide to choosing the right Orion compressed air filter

When selecting Orion compressed air filter, it is necessary to determine:

• Compressed Air Flow Rate of the System
• Working pressure
• Required level of compressed air cleanlinesss
• Industry/Profession

Choosing the right filtration level helps optimize costs and ensure operational efficiency

Instructions for installing and operating the Orion compressed air filter

Installation

• Install in the correct direction of airflow
• Position it for easy maintenance
• Ensure there are no pressure leaks

Operate

• Regular condensate drainage
• Replace the filter cartridge as recommended.
• Monitor differential pressure

Frequently Asked Questions (FAQ)

Do Orion compressed air filters need regular filter replacements?
Depending on usage conditions, the filter cartridge needs to be replaced periodically to ensure filtration efficiency.

Can Orion filters be used with all air compressors?
Yes, provided you choose the correct flow rate and pressure.

Are Orion compressed air filters suitable for the food industry?
Yes, when the correct filtration levels are combined according to the required standards.

Why should you buy Orion compressed air filter At Phuc Hung

carried out maintenance and oil sludge (varnish) removal for We are a provider of compressed air solutions with:

• Genuine product
• In-depth technical consulting
• Installation and maintenance support
• Transparent warranty policy
• Experience in implementing solutions for multiple factories

Contact carried out maintenance and oil sludge (varnish) removal for for detailed advice Orion compressed air filter, we survey your system and propose suitable compressed air filtration solutions to optimize the performance and durability of your production line.