Phuc Hung Engineering Co., Ltd. supplied and installed a complete 75kW Gardner Denver air compressor system a 37 kW motor manufactured in Germany for a plastic pipe factory in Thailand.

Overview

In plastic pipe manufacturing plant, in the factory, the compressed air system is an important technical infrastructure that directly supports processes such as operating pipe extrusion machines, controlling pneumatic valves and cylinders, material feeding, mold cooling, profile cutting, and finished product packaging. Although it is not the main energy source like electricity or heat, compressed air still plays an essential role ensuring the stability of the production line, this directly affects the uniformity of size, surface finish, and quality of plastic pipes.

Project supply and installation of a Gardner Denver 37kW air compressor system for a plastic pipe manufacturing plant was implemented to build a compressed air system stable – energy efficient – ​​suitable for medium load, meeting the continuous operation needs of the pipe extrusion line in a high-temperature environment and multi-shift production.

Specific compressed air requirements in plastic pipe manufacturing plants

The plastic pipe manufacturing industry is characterized by its use of compressed air stable flow rate, without excessive fluctuations, but requires consistent pressure maintenance. Compressed air is used for pneumatic control systems on extruders, cutting mechanisms, pipe clamping and holding systems, valve opening and closing, and part of the automated packaging process.

In addition, the environment in plastic pipe factories often has high temperatures, plastic dust, oil fumes, and continuous operation over multiple shifts, this requires the compressed air system to work continuously under harsh conditions. Therefore, the air compressor solution needs to ensure stability, continuous operation capability, and reasonable power costs, especially for medium-sized factories.

The basis for selecting the Gardner Denver 37kW air compressor

After conducting a site survey of the pipe extrusion line and analyzing the total compressed air requirements, the chosen solution is Gardner Denver screw air compressor, 37kW.

Kobelco air compressors - Gardner Denver air compressor highly regarded in the plastics industry because good mechanical durability, stable operation, and energy efficiency. The 37kW capacity is particularly suitable for medium-sized plastic pipe manufacturing plants where the need for compressed air is not excessive but requires continuous and stable operation.

The precise screw design, robust construction, and efficient cooling system ensure stable machine operation in the high-temperature environment of plastic factories, minimizing overheating or unplanned downtime.

Configuration of a 37kW air compressor system for a plastic pipe production line

The compressed air system is designed as a synchronization – optimized for the plastics industry, ensuring sufficient airflow and maintaining stable pressure throughout the entire production line.

At the core of the system is Gardner Denver 37kW screw air compressor, in combination with properly sized air receiver tank The system aims to balance pressure and reduce the load on the machine when the production line changes operating modes. integrates air drying units and multi-stage filtration systems, it is designed to remove moisture, oil, and impurities from compressed air.

Proper compressed air handling helps protect air valves, cylinders, cutting mechanisms, and control equipment, while reducing the risk of water condensation in pipelines – a critical factor in the high-humidity and high-temperature environment of plastics factories.

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Survey, design, and optimize compressed air systems.

Before installation, the technical team conducts a detailed survey of the factory site, detailed survey of the factory's current condition, this includes the number of pipe extrusion machines, pneumatic equipment, consumption flow rate per process, and operating time per shift.

Based on actual data, a compressed air system design was developed to ensure the Gardner Denver 37kW air compressor always operates reliably operates within its optimal performance range,this reduces pressure loss in the pipeline and facilitates routine maintenance and servicing.

Install, test, and put the system into operation.

The installation process was carried out in strict accordance with technical standards and industrial safety regulations. The air compressor was placed on a solid foundation and positioned appropriately to ensure effective ventilation and heat dissipation.

After installation is completed, the system undergoes comprehensive testing and commissioning conduct comprehensive testing, pressure, flow rate, temperature, and stability are tested under various load conditions. Only when the parameters meet the technical requirements is the system handed over to the plant for official operation.

Actual operational efficiency and value delivered

After the Gardner Denver 37kW air compressor system went into operation, the plastic pipe manufacturing plant recorded a stable compressed air supply that effectively meets the needs of the entire production line.

The problem of pressure drop during operation has been resolved, and the pneumatic control mechanisms operate more precisely, contributing to the stability of the dimensions and surface quality of the plastic pipes. At the same time, electricity costs are effectively controlled because the machine operates at its designed capacity, avoiding energy waste.

Conclusion and investment directions for compressed air systems.

Supply and installation of a Gardner Denver 37kW air compressor system for a plastic pipe manufacturing plant this is a suitable technical solution for medium-sized plastics businesses, helping to ensure a stable compressed air supply, save energy, and meet the continuous operation requirements of the pipe extrusion line.

Selecting the appropriate compressor capacity, a reputable brand, and a well-integrated system design from the outset will help reduce downtime risks, ensure product quality stability, and optimize operating costs in the long term..

👉 If your plastic pipe manufacturing plant is looking for a stable, cost-effective, and durable air compressor solution for high-temperature environments, it is essential to prioritize systems that are properly engineered and professionally installed to achieve optimal performance and efficiency.

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