Phuc Hung Engineering Co., Ltd. supplied and installed a complete 37kW Kobelco air compressor system system with a capacity of 37 kW for a garment factory.

Overview

In garment factories,the compressed air system is an essential technical infrastructure that directly supports many production processes such as operating industrial sewing machines, automatic cutting machines, pressing and shaping systems, steam equipment, packaging machines, and semi-automated production lines. A stable compressed air supply helps machines operate accurately, reduces product defects, and maintains continuous production flow.

Project supply, install, and commission a 37 kW air compressor system from Kobelco for a garment factory was implemented to meet the demand for a stable compressed air supply for a medium-scale garment production line, while also optimizing energy costs and ensuring durable operation in a multi-shift working environment.

Characteristics of Compressed Air Demand in Garment Factories

The garment industry uses compressed air for many continuously operating devices, requiring stable pressure, fast response, and low noise levels to maintain a comfortable working environment. Compressed air is commonly used for sewing machines, cutting machines, pressing equipment, steam-ironing devices, and various pneumatic control mechanisms.

In addition, garment factories typically operate in extended shifts with a high density of equipment and strong requirements for energy efficiency.Therefore, the air compressor system must deliver high efficiency, durable performance, and easy maintenance to ensure reliable long-term operation.

Reasons for Choosing a 37 kW Kobelco Air Compressor for the Garment Factory

After conducting an on-site survey and analyzing the compressed air demand, the selected solution was a 37 kW Kobelco screw air compressor.

Kobelco air compressors - Kobelco screw air compressor are highly regarded in the textile and garment industry for their stability, continuous operation capability, and strong energy efficiency. The 37 kW capacity is suitable for medium-sized garment factories, where a stable compressed air supply is required for multiple machines while still maintaining effective control of electricity costs.

The precision screw design, low vibration, and quiet operation make the machine well-suited for garment factory environments, where noise and heat generation must be minimized to maintain a comfortable and efficient workspace.

Detailed Configuration of 37kW Kobelco air compressor system 37kW

The compressed air system is designed as a fully integrated solution tailored to the garment industry,focusing not only on the air compressor but also including all necessary supporting equipment.

At the core of the system is a 37 kW screw air compressor from Kobelco, providing a stable airflow to the entire line. The machine is combined with properly sized air receiver tank, which helps balance pressure and reduce fluctuations when multiple machines operate simultaneously.

In addition, the system integrates air drying units and multi-stage filtration systems, filtration, designed to remove moisture and impurities from the compressed air. This helps protect pneumatic equipment, minimize corrosion, and ensure the durability of machinery in the garment factory.

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Survey and Design Process of the Compressed Air System for a Garment Factory

Before installation, the technical team conducts a detailed survey of the factory site, evaluates compressed air consumption in each operational area, the number of air-using devices, air demand in different sections, and the operating schedule of production shifts.

Based on the collected data, the compressed air system design is developed to ensure the Kobelco 37kW air compressor operates within its optimal performance range, while minimizing pressure loss in the piping system and ensuring convenient access for periodic maintenance.

Install and put the air compressor system into operation

The installation process is carried out in accordance with technical standards and industrial safety requirements. The air compressor is installed on a solid foundation and precisely aligned to minimize vibration and noise during operation.

The compressed air piping system is installed in an organized and well-planned layout to facilitate maintenance and avoid affecting the production space. After the installation is completed, Key parameters such as pressure, airflow, temperature, and overall system stabilityare carefully tested before the system is officially handed over to the factory for operation.

Actual operational efficiency after commissioning

After the Kobelco 37kW air compressor system was put into operation, the garment factory recorded a stable compressed air supply that effectively meets the needs of the entire production line.

The machine operates smoothly with low vibration and stable temperature, helping improve the working environment in the workshop. At the same time, electricity costs are effectively controlled thanks to the compressor operating at its designed capacity with high energy efficiency.

Long-term Value of the Air Compressor System for Garment Factories

Investing in a Kobelco 37kW air compressor system brings significant long-term value The system is designed to be flexible, easy to maintain, and scalable as production capacity increases.

In addition, operating and maintenance costs are effectively optimized, enabling the factory to plan production more efficiently, minimize the risk of unexpected downtime, and strengthen its competitiveness its competitiveness in the garment manufacturing industry.

Conclusion and guidance for selecting compressed air solutions

Supplying, installing, and commissioning a Kobelco 37kW air compressor system for a garment factory is a comprehensive solution that helps businesses ensure a stable compressed air supply, save energy, and meet the specific operational requirements of garment manufacturing.

Selecting the appropriate compressor capacity, a reputable brand, and a well-integrated system design from the outset will help factories optimize operating costs and support sustainable long-term development.

👉 If your garment factory is looking for a stable, quiet, and energy-efficient air compressor solution,, it is essential to prioritize systems that are properly engineered and professionally installed to achieve optimal performance and efficiency.

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