Phuc Hung Engineering Co., Ltd. supplied and installed a complete 37kW Kobelco air compressor system a 75 kW generator is intended for a plastics manufacturing plant

In plastic manufacturing plant, in the production line, the compressed air system plays a central role in ensuring the stability and accuracy of the entire process. From operating injection molding machines and blow molding machines, controlling pneumatic valves and cylinders, to feeding, mold cooling, and automatic packaging, compressed air directly impacts all stages production cycle, product quality, and defect rate.

Project supply, install, and commission an Kobelco air compressor system 75kW capacity for a plastics manufacturing plant the project was implemented to build a stable, high-load compressed air system suitable for high-strength plastic production environments, while optimizing energy costs and improving long-term operational reliability.

The specific compressed air requirements in the plastics manufacturing industry

Plastic manufacturing is a demanding field Continuous, stable compressed air capable of responding to rapidly changing loads. Equipment such as injection molding machines and blow molding machines are very sensitive to pressure fluctuations; even small changes can lead to incorrect product dimensions, burrs, or increased defect rates.

In addition, the environment in plastic factories often has high temperatures, plastic dust, oil fumes, and continuous multi-shift operation, this forces the air compressor system to operate under harsh conditions. Therefore, the compressed air solution needs to meet not only the required capacity but also ensure reliability durability, load-bearing capacity, and energy efficiency to maintain stable production.

Reasons for selecting a Kobelco 75kW air compressor

After conducting a site survey of the production line and analyzing the total air consumption, the chosen solution is Kobelco screw air compressor, 75kW.

Kobelco air compressors - Kobelco screw air compressor known for high mechanical durability, stable operation under heavy load conditions, and optimal energy efficiency. The 75kW power output is particularly suitable for medium-sized plastics factories where multiple injection molding machines operate simultaneously and require stable compressed air over extended periods.

The precise screw design, efficient cooling system, and ability to operate continuously for multiple shifts enable the machine to meet the demands of modern plastics production, minimizing overheating or unplanned downtime.

Air compressor system configuration for a plastic production line

The compressed air system is designed as a synchronized and optimized for the plastics industry, this ensures not only a sufficient gas supply but also the maintenance of stable gas quality throughout the production process.

At the core of the system is Kobelco 75kW screw air compressor, được bố trí kết hợp với properly sized air receiver tank this is to balance the pressure and reduce the load on the machine when the air demand changes suddenly.

In addition, the system integrates air drying units and multi-stage filtration systems, it is integrated to remove moisture, oil, and impurities from compressed air. This helps protect air valves, cylinders, injection molds, and control mechanisms, while reducing the risk of corrosion and extending equipment life in the high-temperature environment of a plastics factory.

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Survey, design, and optimize compressed air systems.

Before installation, the technical team conducts a detailed survey of the factory site, detailed survey of the factory's current condition, assess the number of injection molding machines, the capacity of each device, the air consumption rate for each stage, and the operating time per shift.

Based on actual data, a compressed air system design was developed to ensure the Kobelco 75kW air compressor always operates reliably operates within its optimal performance range, this reduces pressure loss in the pipeline and facilitates routine maintenance and servicing.

Install, test, and put the system into operation.

The installation process was carried out in strict accordance with technical and industrial safety standards. The air compressor was placed on a solid foundation and precisely aligned to minimize vibration and ensure stable long-term operation.

After installation is completed, the system undergoes comprehensive testing and commissioning conduct comprehensive testing, pressure, flow rate, temperature, and stability are tested at various load levels. Only when the parameters meet the technical requirements is the system handed over to the plant for official operation.

Actual operational efficiency and value delivered

After the Kobelco 75kW air compressor system went into operation, the plastics manufacturing plant recorded a stable compressed air supply that effectively meets the needs of the entire injection molding and blow molding line.

Production cycles are more stable, product defect rates are reduced, and voltage drops during peak hours are significantly mitigated. Simultaneously, electricity costs are effectively controlled thanks to machines operating at their designed capacity and high efficiency.

Conclusion and investment directions for compressed air systems.

Supply and installation of a 75kW Kobelco air compressor system for a plastics manufacturing plant this is a sustainable technical solution that helps businesses ensure a stable, high-load compressed air supply while optimizing operating costs.

Selecting the appropriate compressor capacity, a reputable brand, and a well-integrated system design from the outset will help reduce downtime risks, improve product quality, and maintain a long-term competitive advantage.

👉 If your plastics factory needs this durable air compressor solutions suitable for injection molding and blow molding, it is essential to prioritize systems that are properly engineered and professionally installed to achieve optimal performance and efficiency.

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