Phuc Hung Technology Co., Ltd. we have provided and installed the complete system 37kW Kobelco air compressor system with a 90kW capacity for an aquafeed manufacturing plant.

Overview

In an aquafeed manufacturing plant,the compressed air system plays a particularly important role, directly supporting various processes such as material conveying, valve and cylinder control, pellet mill operation, packaging systems, and production line cleaning. The industry typically operates in dusty, high-humidity environments with continuous multi-shift production, requiring the compressed air system to deliver high durability, stable performance, and energy efficiency.

Project supply, install, and commission a 90kW Kobelco air compressor system for the aquafeed plant was implemented to ensure a stable compressed air supply for the production line, while also optimizing electricity consumption and minimizing the risk of unplanned downtime during operation.

The article below provides detailed information technical solutions, system configuration, installation – operation procedures, and practical efficiency, from the perspective of the unit directly implementing the project.

Compressed Air Demand Characteristics in Aquafeed Manufacturing Plants

The aquafeed manufacturing industry requires a large and continuous compressed air supply, especially for processes such as pelletizing, drying, cooling, and finished-product bagging. Compressed air must maintain stable pressurelevels to avoid fluctuations that could affect pellet size consistency, pellet durability, and pellet mill performance.

In addition, the factory environment often contains powder dust, moisture, and high temperatures,causing the compressed air system to operate under harsher conditions than in many other industries. Therefore, the selected air compressor must provide strong load-handling capability, durable long-term operation, and ease of control and maintenance.

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Reasons for Selecting a 90kW Kobelco Air Compressor for an Aquafeed Manufacturing Plant

After conducting an on-site survey and analyzing the plant’s operational requirements, the selected solution for the project was a 90kW Kobelco screw air compressor.

Kobelco air compressors are highly regarded in animal feed and aquafeed manufacturing plants for their high stability, continuous operating capability, and strong energy efficiency.The 90kW capacity is a suitable choice for medium- to large-scale factories, as it can support multiple air-consuming machines simultaneously while maintaining stable pressure throughout the system.

The precision-engineered screw design combined with an efficient cooling system allows the compressor to operate reliably in dusty and high-temperature environments, reducing the risk of overheating and extending the service life of the equipment.

Detailed Configuration of the Kobelco 90kW Air Compressor System

The compressed air system is designed as a fully integrated and optimized solution for the aquafeed manufacturing industry,focusing not only on the air compressor itself but also including all essential auxiliary equipment required for stable operation.

At the core of the system is a 90kW Kobelco screw air compressor,providing a stable and continuous airflow for the entire production line. The compressor is paired with a properly sized air receiver tank, which helps stabilize pressure, reduce the load on the compressor, and minimize airflow fluctuations during operation.

In addition, the system integrates air drying units and multi-stage filtration systems, strategically arranged to remove moisture and contaminants from the compressed air. This ensures a dry and clean air supply, helps prevent condensation inside the pipeline network, and protects the equipment that relies on compressed air throughout the plant.

The process of surveying and designing compressed air systems

Before installation, the technical team conducts a detailed survey of the factory site, detailed survey of the factory's current conditionevaluating compressed air consumption in each area, operating schedules, and environmental conditions.

Based on the collected data, the compressed air system design is developed to ensure that the Kobelco 90kW air compressor always operates within its optimal performance range. The equipment location, ventilation direction, pipeline layout, and auxiliary components are all carefully planned to suit the dusty and high-humidity environment of an aquafeed manufacturing plant.

Install and put the air compressor system into operation

The installation process is carried out in full compliance with technical standards and industrial safety regulations. The air compressor is installed on a solid foundation to reduce vibration and ensure stable performance during continuous operation.

The compressed air piping system is installed in a neat and efficient layout, minimizing pressure loss and air leakage as much as possible. After installation is completed, the system is tested under multiple load conditions, with pressure, flow rate, temperature, and overall stability carefully, checked before the system is officially handed over to the factory.

Actual operational efficiency after commissioning

After the Kobelco 90kW air compressor system went into operation, the aquaculture feed factory recorded a stable compressed air supply that effectively met the demands, of the entire production line, even during peak production shifts.

The issues of pressure drop and unexpected machine stoppages were significantly reduced. The compressor operates smoothly with stable temperature levels, while electricity consumption is better controlled, contributing to lower production costs and improved overall operational efficiency.

Long-term value of a 90kW air compressor system for an aquaculture feed plant

Investing in a Kobelco 90kW air compressor system brings significant long-term value to the plant. The system is designed for easy scalability as production capacity increases, while maintaining high reliability under continuous operating conditions.

Maintenance costs are also effectively optimized thanks to the high-quality equipment and properly executed installation process. This helps the plant plan production more proactively, minimize the risk of unexpected downtime, and strengthen its competitiveness in the aquafeed manufacturing industry.

Conclusion and guidance for selecting compressed air solutions

Supplying, installing, and commissioning a Kobelco 90kW air compressor system for an aquafeed manufacturing plant is a comprehensive solution that helps businesses ensure a stable compressed air supply, improved energy efficiency, and reliable continuous operation in demanding industrial environments.

Selecting the appropriate compressor capacity, a reputable brand, and a well-integrated system design from the outset will help factories optimize operating costs and support sustainable long-term development.

👉 If your factory is looking for a compressed air solution tailored to the aquafeed industry,it is important to prioritize a professionally engineered and properly installed system to ensure long-term performance and efficiency.

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